Hyundai Ioniq: High Voltage Battery Cooling System / Cooling Duct. Repair procedures

Hyundai Ioniq (AE) 2017-2024 Service Manual / Hybrid Control System / High Voltage Battery Cooling System / Cooling Duct. Repair procedures

Removal

•	Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Cooling Duct (Inlet)

1.	Shut off the high voltage. (Refer to Hybrid Control System - "High Voltage Shut-off Procedures")

2.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

3.	Remove the rear door scuff trim. (Refer to Body - "Door Scuff Trim")

4.	Remove the inlet cooling duct (A) after loosening the mounting fastener.

Cooling Duct (Outlet)

1.	Shut off the high voltage. (Refer to Hybrid Control System - "High Voltage Shut-off Procedures")

2.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

3.	Remove the rear door scuff trim. (Refer to Body - "Door Scuff Trim")

4.	Remove the outlet cooling duct (A) after loosening the mounting nut.

Installation

•	Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

Install the cooling ducts in the reverse order of removal.

Outlet cooling duct installation nut :

7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

Cooling Fan. Repair procedures

Removal • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system...

Low Voltage DC/DC Converter (LDC)

Other information:

Hyundai Ioniq (AE) 2017-2024 Service Manual: Special service tools

Special Service Tools Item Illustration Application Fuel Pressure Gauge(09353-24100)Measuring the fuel line pressureFuel Pressure Gauge Adapter(09353-02100)Connection between the high pressure fuel pump and the fuel feed lineHeated Oxygen Sensor Socket Wrench(09392-1Y100)Removal and installation of the heated oxygen sensor※ SST No...

Hyundai Ioniq (AE) 2017-2024 Service Manual: Water Jacket Separator. Repair procedures

Removal and Installation • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries...