Hyundai Ioniq: Front Door / Front Door Module. Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / Body (Interior and Exterior) / Front Door / Front Door Module. Repair procedures

Replacement
1.
Remove the front door window glass.
(Refer to Front Door - "Front Door Window Glass")
2.
Remove the front door outside handle.
(Refer to Front Door - "Front Door Outside Module")
3.
Loosen the front door outside handle base mounting bolt (A).
Tightening torque :
2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb-ft)

4.
Disconnect the front door main connector (A) and outside rear view mirror connector (B).

5.
Loosen the front door latch mounting screws.
Tightening torque :
7.8 - 14.7 N.m (0.8 - 1.5 kgf.m, 5.8 - 10.8 lb-ft)

6.
Loosen the mounting bolts and remove the front door module (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 8.5 - 10.1 lb-ft)

7.
Disconnect the connectors and front door module wiring harness (A).

8.
Remove the front door latch assembly.
(Refer to Front Door - "Front Door Latch")
9.
Reomove the front speaker.
(Refer to Body Electrical System - "Speakers")
10.
Remove the front power window motor.
(Refer to Body Electrical System - "Power Window Motor")
11.
Remove the side impact sensor.
(Refer to Restraint - "Side Impact Sensor (SIS)")
12.
To install, reverse the removal procedure.
   
Make sure connectors are connected properly and each rod is connected securely.
Make sure the door locks / unlocks and opens / closes properly.

    Front Door Module. Components and components location

    C..

    Front Door Outside Handle. Components and components location

    C..

    Other information:

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    Categories

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    Adjust the steering wheel so it points toward your chest, not toward your face. Make sure you can see the instrument cluster warning lights and gauges. After adjusting, push the steering wheel both up and down to be certain it is locked in position. Always adjust the position of the steering wheel before driving.

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