Hyundai Ioniq: Hybrid Motor Control System / Resolver Sensor. Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / Hybrid Motor System / Hybrid Motor Control System / Resolver Sensor. Repair procedures

Inspection
1.
Check the resolver sensor resistance.
[Hybrid drive motor]
Measuring equipment: Multimeter
Category
Inspection area
Inspection criteria
Remarks
Resistance
(Resolver
sensor)
Pin 1 - 5
11.7 Ω ± 10%
(10.5 - 12.9 Ω)
Based on ambient temperature (20°C)
Pin 2 - 6
32 Ω ± 10%
(28.8 - 35.2 Ω)
Pin 3 - 7
32 Ω ± 10%
(28.8 - 35.2 Ω)

[Hybrid starter generator (HSG)]
Measuring equipment: Multimeter
Category
Inspection area
Inspection criteria
Remarks
Resistance
(Resolver
sensor)
Pin 1 - 6
15.8 ± 2Ω
Based on ambient temperature (23°C)
Pin 2 - 7
28.2 ± 2Ω
Pin 3 - 8
28.2 ± 2Ω

2.
If you need to replace the resolver sensor, replace the HSG assembly.
(Refer to Hybrid Motor Assembly - "Hybrid Starter Generator".)
Removal
   
You need to perform resolver compensation whenever the engine, HPCU (inverter), drive motor, or starter generator (HSG) is replaced, removed, or reinstalled.
Perform compensation according to the GDS motor/HSG resolver compensation procedure shown below.
GDS Motor / HSG Resolver Compensation Procedure

    Resolver Sensor. Schematic diagrams

    C..

    Motor Temperature Sensor. Description and operation

    Description• Motor temperature affects the motor power significantly.• If the motor overheats, its main components, including permanent magnet, stator coil, etc...

    Other information:

    Hyundai Ioniq (AE) 2017-2025 Service Manual: Front Strut Assembly. Repair procedures


    Removal1.Loosen the wheel nuts slightly.Raise the vehicle, and make sure it is securely supported.2.Remove the front wheel and tire (A) from the front hub. Tightening torque : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)    • Be careful not to damage the hub bolts when removing the front wheel and tire...

    Hyundai Ioniq (AE) 2017-2025 Service Manual: Components and components location


    Component Location1. HPCU (Hybrid Power Control Unit)2. HCU (Hybrid Control Unit)3. Brake Switch4. DC Fuse    • HPCU includes the HCU (Hybrid Control Unit), Inverters (for Drive Motor, HSG and Electric A/C Compressor), MCU (Motor Control Unit) and LDC (Low DC / DC Converter)...

    Categories

    Air Bag Warning Labels

    Hyundai Ioniq. Air Bag Warning Labels

    Air bag warning labels, required by the U.S. National Highway Traffic Safety Administration (NHTSA), are attached to alert the driver and passengers of potential risks of the air bag system. Be sure to read all of the information about the air bags that are installed on your vehicle in this Owners Manual.

    read more


     
    Copyright © 2025 www.hioniqae.com