Hyundai Ioniq: Hybrid Motor Control System / Resolver Sensor. Repair procedures
1. | Check the resolver sensor resistance. [Hybrid drive motor] Measuring equipment: Multimeter
Category
| Inspection area
| Inspection criteria
| Remarks
| Resistance (Resolver sensor)
| Pin 1 - 5
| 11.7 Ω ± 10% (10.5 - 12.9 Ω)
| Based on ambient temperature (20°C)
| Pin 2 - 6
| 32 Ω ± 10% (28.8 - 35.2 Ω)
| Pin 3 - 7
| 32 Ω ± 10% (28.8 - 35.2 Ω)
|

[Hybrid starter generator (HSG)] Measuring equipment: Multimeter
Category
| Inspection area
| Inspection criteria
| Remarks
| Resistance (Resolver sensor)
| Pin 1 - 6
| 15.8 ± 2Ω
| Based on ambient temperature (23°C)
| Pin 2 - 7
| 28.2 ± 2Ω
| Pin 3 - 8
| 28.2 ± 2Ω
|

|
2. | If you need to replace the resolver sensor, replace the HSG assembly. (Refer to Hybrid Motor Assembly - "Hybrid Starter Generator".) |
You need to perform resolver compensation whenever the engine, HPCU (inverter), drive motor, or starter generator (HSG) is replaced, removed, or reinstalled. Perform compensation according to the GDS motor/HSG resolver compensation procedure shown below. |
GDS Motor / HSG Resolver Compensation Procedure

Description•
Motor temperature affects the motor power significantly.•
If the motor overheats, its main components, including permanent magnet, stator coil, etc...
Other information:
Removal[Pressure Side Impact Sensor]
•
Removal of the airbag must be performed according to the precautions/procedures described previously.•
Before disconnecting the side impact sensor connector(s), disconnect the side airbag connector(s)...
Removal 1.Turn ignition switch OFF and disconnect the negative (-) battery cable.2.Disconnector TCM connector (A).3.Disconnector TCM connector (B).4.Loosen the bolt & nut (A) then remove the ECM, TCM with bracket (B).5.Remove the air cleaner.(Refer to Engine Mechanical System - "Air Cleaner")6...
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Air bag warning labels, required by the U.S. National Highway Traffic Safety
Administration (NHTSA), are attached to alert the driver and passengers of potential
risks of the air bag system. Be sure to read all of the information about the air
bags that are installed on your vehicle in this Owners Manual.
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