Hyundai Ioniq: Hybrid Motor Control System / Resolver Sensor. Repair procedures
1. | Check the resolver sensor resistance. [Hybrid drive motor] Measuring equipment: Multimeter
Category
| Inspection area
| Inspection criteria
| Remarks
| Resistance (Resolver sensor)
| Pin 1 - 5
| 11.7 Ω ± 10% (10.5 - 12.9 Ω)
| Based on ambient temperature (20°C)
| Pin 2 - 6
| 32 Ω ± 10% (28.8 - 35.2 Ω)
| Pin 3 - 7
| 32 Ω ± 10% (28.8 - 35.2 Ω)
|

[Hybrid starter generator (HSG)] Measuring equipment: Multimeter
Category
| Inspection area
| Inspection criteria
| Remarks
| Resistance (Resolver sensor)
| Pin 1 - 6
| 15.8 ± 2Ω
| Based on ambient temperature (23°C)
| Pin 2 - 7
| 28.2 ± 2Ω
| Pin 3 - 8
| 28.2 ± 2Ω
|

|
2. | If you need to replace the resolver sensor, replace the HSG assembly. (Refer to Hybrid Motor Assembly - "Hybrid Starter Generator".) |
You need to perform resolver compensation whenever the engine, HPCU (inverter), drive motor, or starter generator (HSG) is replaced, removed, or reinstalled. Perform compensation according to the GDS motor/HSG resolver compensation procedure shown below. |
GDS Motor / HSG Resolver Compensation Procedure

Description•
Motor temperature affects the motor power significantly.•
If the motor overheats, its main components, including permanent magnet, stator coil, etc...
Other information:
Removal1.Loosen the wheel nuts slightly.Raise the vehicle, and make sure it is securely supported.2.Remove the front wheel and tire (A) from the front hub. Tightening torque : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
•
Be careful not to damage the hub bolts when removing the front wheel and tire...
Component Location1. HPCU (Hybrid Power Control Unit)2. HCU (Hybrid Control Unit)3. Brake Switch4. DC Fuse
•
HPCU includes the HCU (Hybrid Control Unit), Inverters (for Drive Motor, HSG and Electric A/C Compressor), MCU (Motor Control Unit) and LDC (Low DC / DC Converter)...
Categories

Air bag warning labels, required by the U.S. National Highway Traffic Safety
Administration (NHTSA), are attached to alert the driver and passengers of potential
risks of the air bag system. Be sure to read all of the information about the air
bags that are installed on your vehicle in this Owners Manual.
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