Hyundai Ioniq: High Voltage Battery Control System / Safety Plug. Description and operation

Hyundai Ioniq (AE) 2017-2024 Service Manual / Hybrid Control System / High Voltage Battery Control System / Safety Plug. Description and operation

Description

Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system. (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LDC, Power Cable, etc.)

It includes a fuse in order to prevent the high voltage system from overcurrent.

BMS ECU. Repair procedures

Removal1.Shut off the high voltage.(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")2.Remove the rear seat cushion.(Refer to Body - "Rear Seat Assembly")3...

Safety Plug. Specifications

Specification Item Specification Rated Voltage (V)400Rated Current (A)80Fuse Rated Current (A)125Fuse Melting TimeRated Current x 110%Min...

Other information:

Hyundai Ioniq (AE) 2017-2024 Service Manual: TPMS Sensor. Repair procedures

Replacement1.Remove the valve core and deflate the tire.2.Push the tire as illustration below by using tive change machine.3.Loosen the nut and then remove the TPMS sensor.4.The valve during transportation (air inlet portion of the silver) deviated from its original location be sure to check whether the original position of the valve (metal brackets) are assembled in indented state...

Hyundai Ioniq (AE) 2017-2024 Service Manual: Brake Actuation Unit. Repair procedures

Removal 1.Turn ignition switch OFF and disconnect the negative (-) battery cable.2.Disconnector TCM connector (A).3.Disconnector TCM connector (B).4.Loosen the bolt & nut (A) then remove the ECM, TCM with bracket (B).5.Remove the air cleaner.(Refer to Engine Mechanical System - "Air Cleaner")6...