Hyundai Ioniq: Fuel Delivery System / Fuel Pressure Sensor (FPS). Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / Engine Control/Fuel System / Fuel Delivery System / Fuel Pressure Sensor (FPS). Repair procedures

Removal

1.	Turn the ignition switch OFF and disconnect the battery negative (-) cable.

2.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

Remove the fuel pump service cover (A).

•	When reinstalling a protective cover for a fuel pump, remove the existing butyl tape and apply a new one.

•	Before assembling the protective cover, ensure that the temperature of the butyl is about 30°C using a hair dryer or a heat gun.

•	When installing the protective cover for the fuel pump, pay attention to the installation direction of the grommet and the protective cover.

–	The arrow (A) should be in the forward direction of the car.

–	Align the bulging part of the vehicle body (B) with the hole of the protective cover.

–	Align the bulging part of the grommet (C) with the bulging part of the protective cover.

4.	Disconnect the fuel pressure sensor connector (B).

5.	Remove the fuel pressure sensor fixing pin (A).

6.	Remov ethe fuel pressure sensor (B) from the fuel pump.

Installation

1.	Install in the reverse order of removal.

Fuel Pressure Sensor (FPS). Schematic diagrams

C..

Delivery Pipe. Repair procedures

Removal • In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel...

Other information:

Hyundai Ioniq (AE) 2017-2025 Service Manual: Hybrid Drive Motor Assembly. Components and components location

C..

Hyundai Ioniq (AE) 2017-2025 Service Manual: Components and components location

Components Location[Fuel Tank]1. Fuel tank2. Fuel pump3. Fuel filter4. Fuel pressure regulator5. Canister6. Fuel tank air Filter7. Fuel pressure sensor (FPS)8. Fuel level sensor (FLS)9. Fuel Filler hose10. Leveling hose11. Vent hose12. Vapor tube13. Fuel pump plate cover[High Pressure Fuel Line]1...