Hyundai Ioniq: Hybrid Control System / High voltage shut-off procedures
| High Voltage Shut-off Procedures |
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| Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. |
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| Be sure to read and follow the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. |
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| High voltage components : High Voltage Battery Pack Assembly, Power Relay Assembly (PRA), BMS ECU, Hybrid Power Control Unit (HPCU), Hybrid Drive Motor, HSG, Electric A/C Compressor, Low DC/DC Converter (LDC), Power Cable, Electric Compressor etc. |
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| 1. | Turn the ignition switch OFF and disconnect the auxiliary (-) battery negative (-) terminal. |
| 2. | Remove the safety plug cover (A). 
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| 3. | Unfasten the hook (A) and then remove the safety plug (C) by pulling the lever (B) to the direction of arrow. 
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| 4. | Wait for more than 5 minutes so that the capacitor in the high voltage system can be fully discharged. |
| 5. | Measure the voltage between the inverter terminals to check that the capacitor in the inverter is discharged completely. | (1) | Remove air cleaner assembly and air duct. (Refer to Engine Mechanical System - "Air Cleaner") |
| (2) | Disconnect the inverter power cable (A). 
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| Disconnect the inverter power cable as the procedures below. |
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| (3) | Measure the voltage between the inverter (+) terminal and the inverter (-) terminal. Less than 30V : More than 30V : Fault on high voltage circuit |
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| If measured more than 30V, check if the safety plug is removed completely.If measured more than 30V despite the safety plug is removed, there can be serious problems on the high voltage circuit. In this case, check DTC and never touch the high voltage system circuits. |
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Safety PrecautionPrecautions To Take Before Servicing High Voltage System
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Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage...
High voltage battery system inspection guide
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Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system...
Other information:
Hybrid vehicles sound different than gasoline engine vehicles. When the hybrid
system operates, you may hear a sound from the hybrid battery system behind the
rear seat. If you apply the accelerator pedal rapidly, you may hear an unconventional
sound...
Replacement
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Put on gloves to prevent hand injuries.
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When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components...
Categories
Folding the rear seat
The rear seatbacks can be folded to facilitate carrying long items or to increase
the luggage capacity of the vehicle.
WARNING
Never allow passengers to sit on top of the folded down seatback while
the vehicle is moving. This is not a proper seating position and no seat belts
are available for use. This could result in serious injury or death in case
of an accident or sudden stop.
Objects carried on the folded down seatback should not extend higher
than the top of the front seatbacks. This could allow cargo to slide forward
and cause injury or damage during sudden stops.
read more
General safety information and caution
High voltage battery handling guide