Hyundai Ioniq: High Voltage Battery System / Inspection

Hyundai Ioniq (AE) 2017-2024 Service Manual / Hybrid Control System / High Voltage Battery System / Inspection

Inspection
[Battery Pack Assembly Troubleshooting Chart]

   
For SOC check, refer to "SOC Inspection"
For voltage check, refer to "Battery Voltage Inspection"
For battery voltage sensing circuit, refer to "Voltage Sensing Circuit Inspection"
For isolation resistance check, refer to "Isolation Resistance Inspection"
[SOC Level and Follow-up]
SOC
Symptom
Warning Lamp
Follow-up
MIL
Service
Fuel

Normal
-
-
-
 
10 - 15%
Motor torque limite
(Acceleration delay)
-
-
ON
Refuel and check the SOC again
ON
-
-
Repair the MIL or Service Lamp related system
Charge the battery by starting the engine
Refuel if necessary
ON
ON
-
-
ON
-
On
ON
ON
5 - 10%
EV Mode inhibited
FATC Inhibited
LDC Inhibited
-
-
ON
Refuel and check the SOC again
ON
-
-
Repair the MIL or Service Lamp related system
Charge the battery by starting the engine
Refuel if necessary
ON
ON
-
-
ON
-
ON
ON
ON
0 - 5%
Impossible to start
ON
-
-
Repair the MIL or Service Lamp related system
Start the engine with GDS to charge the battery
Refuel if necessary
ON
ON
-
-
ON
-
ON
ON
ON
0%
ON
-
-
Repair the MIL or Service Lamp related system
If necessary, Replace Battery Pack
Refuel if necessary

[SOC Inspection]
1.
Connect the GDS to the Data Link Connector (DLC).
2.
Turn the ignition switch ON.
3.
Check the SOC in GDS service data.
SOC : 20% - 90%

[Battery Voltage Inspection]
1.
Connect the GDS to the Data Link Connector (DLC).
2.
Turn the ignition switch ON.
3.
Check the cell and pack voltage in GDS service data.
Cell Voltage : 2.5 - 4.3V
Pack Voltage : 180 - 300V

[Voltage Sensing Circuit Inspection]
1.
Shut off the high voltage circuit.
(Refer to "High Voltage Shutoff Precedure")
2.
Remove the battery temperature sensor.
(Refer to "Battery Temperature Sensor")
3.
Check the continuity of the wiring between the harness connectors of the module and BMS ECU.
Specification : below 1Ω

4.
Connect the harness connectors to the BMS ECU.
5.
For checking the short circuit to ground, measure resistance between the module harness connectors and chassis ground.
Specification : 1 MΩ or higher

[Isolation Resistance Inspection]
1.
Connect the GDS to the Data Link Connector (DLC).
2.
Turn the ignition switch ON.
3.
Check the isolation resistance in GDS service data.
Isolation Resistance : Around 1.0 MΩ

    Specifications

    SpecificationBattery Pack Assembly▷ Type : LiPB (Lithium ion Polymer Battery), Pouch type▷ Specification[General Specification] Item Specification Remarks Number of Cells 16 Cells x 4 Modules 1 Cells = 3...

    Battery Pack Assembly. Repair procedures

    Removal    • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system...

    Other information:

    Hyundai Ioniq (AE) 2017-2024 Service Manual: Parking Brake Cable. Repair procedures


    Removal1.Disconnect the negative (-) battery cable.2.Release the parking brake.3.Remove the crash pad lower panel.(Refer to Body - "Crash Pad")4.Remove the parking brake cable adjusting nut (A) and the fixing clip (B), and then remove the parking cable from the brake pedal...

    Hyundai Ioniq (AE) 2017-2024 Owner's Manual: Inside Rearview Mirror


    Before you start driving, adjust the rearview mirror to the center on the view through the rear window. WARNING Make sure your line of sight is not obstructed. Do not place objects in the rear seat, cargo area, or behind the rear headrests which could interfere with your vision through the rear window...

    Categories

    Seat Belt Warning Light

    Seat belt warning light

    Hyundai Ioniq. Seat Belt Warning Light

    As a reminder to the driver, the seat belt warning light will illuminate and warning chime will sound for approximately 6 seconds each time you place the Engine Start/Stop button to the ON position if the seat belt is unfastened.

    read more


     
    Copyright © 2024 www.hioniqae.com