Hyundai Ioniq: Air Conditioning System / Refrigerant Line. Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / Heating, Ventilation and Air Conditioning / Air Conditioning System / Refrigerant Line. Repair procedures

Replacement
1.
If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.
2.
Disconnect the negative (-) battery terminal.
3.
Recover the refrigerant with a recovery / charging station.
   
•
If the POE oil of the system gets mixed with PAG oil, then dielectric breakdown due to decreased volumetric resistivity can occur and inoperative A/C compressor may result, A/C compressor may not work.
4.
Remove the engine cover.
(Refer to Engine Mechanical System - "Engine Cover")
5.
Remove the engine mounting support bracket.
(Refer to Engine Mechanical System - "Engine Mounting")
6.
Remove the bolts and the expansion valve (A) from the evaporator core.
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

7.
Remove the 2 nuts, and then disconnect the discharge line (A) and liquid line (B) from the condenser.
Tightening torque :
8.8 - 13.7 N.m ( 0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

8.
Disconnect the A/C pressure transducer connector (A).

9.
Remove the engine room under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
10.
Remove the bolts, then disconnect the suction line (A) and discharge line (B) from the compressor.
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 Ib-ft)
   
•
Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

11.
Loosen the bracket mounting bolt (B) from suction& liquid assembly (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 Ib-ft)
12.
Remove the refrigerant line assembly (A) to the upper of engine room.

13.
To install, reverse the removal procedure.
   
•
Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
•
Tighten the bolt or nut joint to the specified torque.
•
Using a gas leak detector, check for refrigerant leakage.
•
Evacuate air in the refrigeration system and charge system with refrigerant.
Capacit y : 600 ± 25 g (21.2 ± 0.88 oz.)
   
•
If the POE oil of the system gets mixed with PAG oil, then dielectric breakdown due to decreased volumetric resistivity can occur and inoperative A/C compressor may result, A/C compressor may not work.

    Refrigerant Line. Components and components location

    C..

    Electric A/C Compressor

    ..

    Other information:

    Hyundai Ioniq (AE) 2017-2025 Service Manual: Engine Control Module (ECM). Repair procedures


    Removal    • When replacing the ECM, the vehicle equipped with the immobilizer must be performed procedure as below.[In the case of installing used ECM]1)Perform "ECM Neutral mode" procedure with GDS.(Refer to Body Electrical System - "Immobilizer System")2)After finishing "ECM Neutral mode", perform "Key teaching" procedure with GDS...

    Hyundai Ioniq (AE) 2017-2025 Owner's Manual: Fuses


    A vehicle’s electrical system is protected from electrical overload damage by fuses. This vehicle has 2 (or 3) fuse panels, one located in the driver's side panel bolster, the other in the engine compartment near the battery. If any of your vehicle’s lights, accessories, or controls do not work, check the appropriate circuit fuse...

    Categories

    Hybrid Vehicle Engine Compartment

    Hyundai Ioniq. Hybrid Vehicle Engine Compartment

    1. Engine oil filler cap
    2. Engine oil dipstick
    3. Engine coolant cap
    4. Engine coolant reservoir
    5. Inverter coolant reservoir

    read more


     
    Copyright © 2025 www.hioniqae.com