Hyundai Ioniq: Rear Door / Repair procedures

Hyundai Ioniq (AE) 2017-2024 Service Manual / Body (Interior and Exterior) / Rear Door / Repair procedures

Adjustment

Glass Adjustment

•	Check the glass run channel for damage or deterioration, and replace them if necessary.

1.	Remove the rear door trim. (Refer to Rear Door - "Rear Door Trim")

2.	Separate the mounting plug hole (A) from the rear door module.

3.	After loosening the glass mounting bolts, adjust the spacing of the glass (A) by moving the glass from side to side and then tighten the bolts.

4.	Check the glass for normal operation.

Door Striker Adjustment

•	Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

After loosening the mounting screw, adjust the striker (A) by moving it forward and backward or from side to side and then tighten the bolts (B).

Tightening torque :

(B) : 18.6 - 21.6 N.m (1.9 - 2.9 kgf.m, 13.7 - 21.0 lb-ft)

2.	Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.

3.	Hold the outer handle out, and push the door against the body to make sure that the striker fits flush with the body. If the door latches properly, tighten the screws and recheck.

Door Position Adjustment

•	After installing the rear door, check that the body fits flush with/parallel to all the edges of front door. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.

1.	Check that the door and body edges are parallel.

2.	Place the vehicle on a firm, level surface when adjusting the doors.

Adjust the hinges (A) :

•	Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.

•	Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to make the gaps equal.

•	Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque :

(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)

4.	Grease the pivot portions of the hinges indicated by the arrows.

5.	Check for water leaks.

Components and components location

Components 1. Rear door trim2. Rear door pull cap3. Rear door module4. Rear door belt inside weatherstrip5. Rear door panel6. Rear door belt outside weatherstrip7...

Rear Door Trim. Components and components location

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Other information:

Hyundai Ioniq (AE) 2017-2024 Service Manual: Emergency Call (eCall) Unit. Components and components location

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Hyundai Ioniq (AE) 2017-2024 Service Manual: DCT Control Module (TCM). Schematic diagrams

1. TCM Connector and Terminal Function2. TCM Terminal FunctionConnector [A] Pin Description Pin Description 1Clutch Actuator (Clutch Motor 1 (ODD)_Phase V)17-2Clutch actuator (Clutch Motor 2 (EVEN) Phase V)18Clutch Actuator (Clutch Motor 1 (ODD)_HALL 1)3Select Actuator (Select Solenoid 2 (EVEN)_Ground)19Clutch Actuator (Clutch Motor 1 (ODD)_Sensor Supply)4Select Actuator (Select Solenoid 1 (ODD) Push)20Select Actuator (Select Solenoid 1 (ODD)_Sensor Sensor Supply)5Clutch Actuator (Clutch Motor 1 (ODD)_Phase U)21Select Actuator (Select Solenoid 2 (EVEN)_Sensor Sensor Supply)6Clutch Actuator (Clutch Motor 2 (EVEN)_Phase U)22Select Actuator (Select Solenoid 2 (EVEN)_Sensor Ouput)7Select Actuator (Select Solenoid 1 (ODD)_Ground)23Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 2)8Select Actuator (Select Solenoid 2 (EVEN)_ Pull)24Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 3)9Clutch Actuator (Clutch Motor1 (ODD)_Phase W)25Clutch Actuator (Clutch Motor 2 (EVEN)_Ground)10Clutch Actuator (Clutch Motor 2 (EVEN)_Phase W)26Select Actuator (Select Solenoid 1 (ODD)_Sensor Output)11Select Actuator (Select Solenoid 1 (ODD) Pull)27-12Select Actuator (Select Solenoid 2 (EVEN) Push)28Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 1)13Clutch Actuator (Clutch Motor 1 (ODD)_HALL 2)29Clutch Actuator (Clutch Motor 2 (EVEN)_Sensor Supply)14Clutch Actuator (Clutch Motor (ODD)_HALL 3)30Select Actuator (Select Solenoid 1 (ODD)_Sensor Ground)15Clutch Actuator (Clutch Motor 1 (ODD)_Ground)31Select Actuator (Select Solenoid 2 (EVEN)_Sensor Ground)16-32-Connector [B] Pin Description Pin Description 1-35-2-36-3ON / START Input37-4Paddle Shift (Up) Switch signal38-5Inhibitor Switch "P" Input signal39-6Inhibitor Switch "R" Input signal40-7Inhibitor Switch "D" Input signal41Shift Actuator (Shift Motor 2 (EVEN) _HALL 2)8Sports mode "Down" shift42Shift Actuator (Shift Motor 2 (EVEN) _HALL 3)9Clutch Speed Sensor (EVEN) Ground43Inhibitor Switch "M" Input signal10-44CAN1 Communication Port1 High11-45CAN1 Communication Port1 Low12-46-13Shift Actuator (Shift Motor 1 (ODD) _HALL 2)47-14Shift Actuator (Shift Motor 1 (ODD) _HALL 3)48Flex ray High (BP)15-49Input Speed Sensor Supply 1 (ODD)16-50Input Speed Signal 1 (ODD)17Battery Power Low VBD 51-18Paddle Shift Down signal52-19Shift Lever Select Switch53-20Inhibitor Switch "N" Input signal54Shift Actuator (Shift Motor 2 (EVEN) _Sensor Supply)21Sports mode "Up" shift55Shift Actuator (Shift Motor 2 (EVEN) _HALL 1)22-56Shift Actuator (Shift Motor 2 (EVEN) _Sensor Ground)23Input Speed Sensor Supply 2 (EVEN)57Power Ground 1 for High Current Modules245V spare Sensor Supply output58Power Ground 2 for High Current Modules25-59Shift Actuator (Shift Motor 2 (EVEN)_Phase W)26Shift Actuator (Shift Motor 1 (Odd)_Sensor Supply)60Shift Actuator (Shift Motor 1 (ODD)_Phase W)27Shift Actuator (Shift Motor 1 (ODD)_HALL 1)61 Power Ground 3 for High Current Modules28Select Actuator (Shift Motor 1 (ODD)_Sensor Ground)62-29-63Shift Actuator (Shift Motor 2 (EVEN)_Phase V)30CAN2 Communication Port2 High64Shift Actuator (Shift Motor 1 (ODD)_Phase V)31CAN2 Communication Port2 Low65Motor Sensor Supply Voltage 1 from Direct Battery32-66Motor Sensor Supply Voltage 2 from Direct Battery33-67Shift Actuator (Shift Motor 2 (EVEN)_Phase U)34Flex ray bus, BM68Shift Actuator (Shift Motor 1 (ODD)_Phase U)3...